China OEM 2′ ′ 500psi Stainless Steel Grooved Flexible Coupling in Stock

Product Description

Stainless Steel Grooved Pipe Coupling 2” DN50mm 600psi (4.0Mpa)
 

 1. Available Size: 
  *  3/4” – 12” ( DN20-DN300mm) 

 2. Maximum Working Pressure : 
 * 600 CHINAMFG ( 40 bar) 
 *  working pressure dependent on material, wall thickness and size of pipe .

3. Application: 
*  Provides a flexible pipe joint which allows for expansion, contraction and deflection
*  This product joints standard Sch 40S cut grooved pipe  
*  Suit for pipeline medium including cold water, hot water, rare acid, Oil-free air and chemical

4. Material 
  
   Body Material : SS304, SS316, SS316L, SS CE8MN, SS Duplex 2204, SS Duplex 2507 
   Rubber Sealing : EPDM 
   Bolt & Nut :  SS304, SS316 

5.  Dimension Sheet : 
                                                                                                                                                       
    
                                                                                                                           
           Typical for all sizes 
 

Model S30 Stainless Steel Flexible Coupling
Nominal Size	Pipe O.D	Working Pressure	Pipe End Separation	Coupling Dimensions			Coupling Bolts
				X	Y	Z	Qty	Size
mm/inch	(mm/inch)	(psi/bar)	(mm/inch)	mm/inch	mm/inch	mm/inch	pcs	mm
20           3/4	26.9   1.050	600                          42	0-1.6                  0-0.06	47                   1.850	87                3.425	43              1.693	2	M10x40
25                       1	32            1.260	500            35	0-1.6                  0-0.06	53             2.087	90    3.543	43     1.693	2	M10x45
32               1 1/4	38     1.496	500              35	0-1.6                  0-0.06	58          2.283	94        3.700	44        1.732	2	M10x45
32               1 1/4	42.4   1.660	500             35	0-1.6                  0-0.06	62      2.441	106  4.173	44        1.732	2	M10x45
40                  1 1/2	48.3   1.900	500            35	0-1.6                  0-0.06	67      2.638	106   4.173	43     1.693	2	M10x45
50                      2	57     2.244	500            35	0-1.6                  0-0.06	77       3.031	116   4.567	43    1.693	2	M10x50
50               2	60.3   2.375	500            35	0-1.6                  0-0.06	78            3.071	117    4.606	43     1.693	2	M10x50
65               2 1/2	73        2.875	500             35	0-1.6                  0-0.06	94         3.700	134   5.275	44        1.732	2	M10x50
65               2 1/2	76.1       3.000	500             35	0-1.6                  0-0.06	94         3.700	134   5.275	44        1.732	2	M10x50
80               3	88.9     3.500	500             35	0-1.6                  0-0.06	110         4.330	150   5.905	45       1.771	2	M10x50
100               4	108     4.250	450           31	0-3.2                 0-0.13	135         5.315	184   7.244	47     1.850	2	M12x60
100               4	114   4.500	450           31	0-3.2                 0-0.13	139        5.472	190  7.480	48    1.890	2	M12x60
125               5	133   5.250	400           28	0-3.2                 0-0.13	164        6.456	215   8.465	48    1.890	2	M12x60
125               5	141.3   5.563	400           28	0-3.2                 0-0.13	168       6.614	215   8.465	48    1.890	2	M12x60
150              6	159   6.259	350           25	0-3.2                 0-0.13	190      7.480	240  9.448	49    1.929	2	M12x70
150              6	168.3  6.625	350           25	0-3.2                 0-0.13	198      7.795	246     9.685	49    1.929	2	M12x70
200             8	219.1  8.625	350           25	0-3.2                 0-0.13	253  9.961	318    12.519	57    2.244	2	M12x70
250           10	273   10.750	300           21	0-3.2                 0-0.13	315   12.401	396  15.590	59         2.322	2	M20x110
300            12	323.9  12.750	300           21	0-3.2                 0-0.13	372  14.645	452  17.795	60      2.362	2	M20x110

 

Can flexible couplings accommodate variable operating conditions and loads?

Yes, flexible couplings are designed to accommodate variable operating conditions and loads in mechanical systems. They offer several features that allow them to adapt to changing conditions and handle different loads effectively. Below are the reasons why flexible couplings are well-suited for such applications:

Misalignment Compensation: Flexible couplings can handle misalignment between shafts, including angular, parallel, and axial misalignment. This capability allows them to accommodate slight shifts in shaft positions that may occur due to thermal expansion, vibration, or other factors, ensuring smooth operation even in changing conditions.

Shock and Vibration Absorption: Flexible couplings can dampen shocks and vibrations that result from sudden changes in load or operating conditions. The flexible element in the coupling acts as a buffer, absorbing and reducing the impact of sudden loads or transient forces, protecting connected equipment and increasing system reliability.

Variable Load Capacity: Flexible couplings come in various designs and materials, each with its load capacity range. Manufacturers provide different coupling models with varying load capacities to accommodate different applications. Properly selecting the right coupling for the specific load conditions ensures reliable power transmission even under varying loads.

Compensation for Thermal Expansion: Temperature changes can cause thermal expansion in mechanical systems, leading to shaft misalignment. Flexible couplings can handle the resulting misalignment, compensating for thermal expansion and ensuring continuous and smooth power transmission.

Torsional Stiffness: Flexible couplings are designed with a balance between flexibility and torsional stiffness. This property allows them to adapt to variable loads while still providing the necessary rigidity for efficient power transmission.

Durable Materials and Designs: Manufacturers produce flexible couplings from durable materials like stainless steel, aluminum, or engineered elastomers. These materials ensure that the couplings can withstand varying operating conditions, including temperature fluctuations, harsh environments, and high loads.

Dynamic Behavior: Flexible couplings have a dynamic behavior that enables them to operate smoothly and efficiently under changing loads and speeds. They can handle variations in rotational speed and torque while maintaining consistent performance.

Application Flexibility: Flexible couplings find applications in a wide range of industries, from automotive and aerospace to industrial and marine. Their versatility allows them to accommodate variable operating conditions and loads in different systems.

Summary: Flexible couplings are well-suited for applications with variable operating conditions and loads. Their ability to compensate for misalignment, absorb shocks and vibrations, and handle thermal expansion make them reliable components in mechanical systems. The availability of various coupling designs and materials allows for the selection of the appropriate coupling based on the specific application requirements, ensuring optimal performance and longevity in variable conditions.

Can flexible couplings be used in power generation equipment, such as turbines and generators?

Yes, flexible couplings are commonly used in power generation equipment, including turbines and generators. These critical components of power generation systems require reliable and efficient shaft connections to transfer power from the prime mover (e.g., steam turbine, gas turbine, or internal combustion engine) to the electricity generator.

Flexible couplings play a vital role in power generation equipment for the following reasons:

• Misalignment Compensation: Power generation machinery often experiences misalignment due to factors like thermal expansion, settling, and foundation shifts. Flexible couplings can accommodate these misalignments, reducing the stress on shafts and minimizing wear on connected components.
• Vibration Dampening: Turbines and generators can generate significant vibrations during operation. Flexible couplings help dampen these vibrations, reducing the risk of resonance and excessive mechanical stress on the system.
• Torsional Shock Absorption: Power generation equipment may encounter torsional shocks during startup and shutdown processes. Flexible couplings can absorb and dissipate these shocks, protecting the entire drivetrain from damage.
• Isolation of High Torque Loads: Some power generation systems may have torque fluctuations during operation. Flexible couplings can isolate these fluctuations, preventing them from propagating to other components.
• Electrical Isolation: In certain cases, flexible couplings with non-metallic elements can provide electrical isolation, preventing the transmission of electrical currents between shafts.

Power generation applications impose specific requirements on flexible couplings, such as high torque capacity, robust construction, and resistance to environmental factors like temperature and humidity. Different types of flexible couplings, including elastomeric, metallic, and composite couplings, are available to meet the varying demands of power generation equipment.

When selecting a flexible coupling for power generation equipment, engineers must consider factors such as the type of prime mover, torque and speed requirements, operating conditions, and the specific application’s environmental challenges. Consulting with coupling manufacturers and following their engineering recommendations can help ensure the appropriate coupling is chosen for each power generation system.

What are the differences between elastomeric and metallic flexible coupling designs?

Elastomeric and metallic flexible couplings are two distinct designs used to transmit torque and accommodate misalignment in mechanical systems. Each type offers unique characteristics and advantages, making them suitable for different applications.

Elastomeric Flexible Couplings:

Elastomeric flexible couplings, also known as flexible or jaw couplings, employ an elastomeric material (rubber or similar) as the flexible element. The elastomer is typically molded between two hubs, and it acts as the connector between the driving and driven shafts. The key differences and characteristics of elastomeric couplings include:

• Misalignment Compensation: Elastomeric couplings are designed to handle moderate levels of angular, parallel, and axial misalignment. The elastomeric material flexes to accommodate the misalignment while transmitting torque between the shafts.
• Vibration Damping: The elastomeric material in these couplings offers excellent vibration dampening properties, reducing the transmission of vibrations from one shaft to another. This feature helps protect connected equipment from excessive vibrations and enhances system reliability.
• Shock Load Absorption: Elastomeric couplings can absorb and dampen shock loads, protecting the system from sudden impacts or overloads.
• Cost-Effective: Elastomeric couplings are generally more cost-effective compared to metallic couplings, making them a popular choice for various industrial applications.
• Simple Design and Installation: Elastomeric couplings often have a straightforward design, allowing for easy installation and maintenance.
• Lower Torque Capacity: These couplings have a lower torque capacity compared to metallic couplings, making them suitable for applications with moderate torque requirements.
• Common Applications: Elastomeric couplings are commonly used in pumps, compressors, fans, conveyors, and other applications that require moderate torque transmission and misalignment compensation.

Metallic Flexible Couplings:

Metallic flexible couplings use metal components (such as steel, stainless steel, or aluminum) to connect the driving and driven shafts. The metallic designs can vary significantly depending on the type of metallic coupling, but some general characteristics include:

• High Torque Capacity: Metallic couplings have higher torque transmission capabilities compared to elastomeric couplings. They are well-suited for applications requiring high torque handling.
• Misalignment Compensation: Depending on the design, some metallic couplings can accommodate minimal misalignment, but they are generally not as flexible as elastomeric couplings in this regard.
• Stiffer Construction: Metallic couplings are generally stiffer than elastomeric couplings, offering less vibration dampening but higher torsional stiffness.
• Compact Design: Metallic couplings can have a more compact design, making them suitable for applications with limited space.
• Higher Precision: Metallic couplings often offer higher precision and concentricity, resulting in better shaft alignment.
• Higher Cost: Metallic couplings are typically more expensive than elastomeric couplings due to their construction and higher torque capacity.
• Common Applications: Metallic couplings are commonly used in high-speed machinery, precision equipment, robotics, and applications with high torque requirements.

Summary:

In summary, the main differences between elastomeric and metallic flexible coupling designs lie in their flexibility, torque capacity, vibration dampening, cost, and applications. Elastomeric couplings are suitable for applications with moderate torque, misalignment compensation, and vibration dampening requirements. On the other hand, metallic couplings are chosen for applications with higher torque and precision requirements, where flexibility and vibration dampening are less critical.

editor by CX 2023-10-19