Helical-worm gearmotors
Due to their design and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you anticipate a drive answer to impress you with its high level of efficiency and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP to you. These could be implemented individually in the modular program. In this way, they offer you an enormous range of sizes, gear ratios and engine sizes.
However, their greatest strength can be their running smoothness and their extremely low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you opting for a robust drive solution which you will hardly actually hear.
The overall concept offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear products. This is one way you save additional energy in the operation of your helical worm gear motor systems and so are in a position to noticeably reduce ongoing working costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with an array of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively make use of all the benefits provided by this combination of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance can be achieved thanks to the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save time and money
By opting for among our gearmotors, you already are saving time and money with this selection and project planning. It is because our modular system enables a multitude of combination options for gear devices and motors. You can as a result reduce operating costs, count on a long service life and benefit from simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional sturdiness and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be used in every commercial sector and customized to individual torque and acceleration requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel material with particular lubricants, optimized form, this powerful engine achieves high degrees of performance and torque. The housing machined on all sides enables diverse mounting options. Double chamber shaft seals are utilized as standard.
The low contour design makes it ideal for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capacity in smaller sized sizes.
Multiple Input Options: Essential gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Maintains contaminants and water away.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors set new specifications for reliability, efficiency and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly design offers easy integration now and a truly future proof answer. The EP gear engine offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The electric motor terminal box can be mounted in alternate positions rotated in 90º steps around the engine frame providing for unparalleled integration opportunities.
EP gear motors adhere to UNITED STATES and International criteria, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total remedy for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is definitely dirt tight and hose evidence,and can be utilized outside or in wet and dusty conditions without the usage of additional enclosures. Complete rated output is available at the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel material with particular lubricants and optimized form, this powerful geared electric motor achieves high degrees of performance and torque. The low contour design helps it be ideal for implementing applications electronic.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the art helical and worm gear combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR is certainly functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced substitute for the standard duties anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is upon the engine shaft. This integrated compact design is an essential element for the high accuracy and the extraordinary stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are made from case hardened alloy steel and the flanks are precision surface. The worm wheels are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal style. The housings are made from top quality cast iron. The rugget walls and internal ribbing ensure incredibly torsional stiff and sound dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG