Low backlash right position servo worm reducer
high precision worm gear is an ideal replacement for precision planetary gearbox,the equipment manufacturer may substantially reduce the price of using precision planetary gearbox
The designer’s ideal solution is to rotate 90 degrees to install the servo motor drive systems
Worm shaft in series could be driven by a single motor to achieve synchronous output of multiple worm wheels. It’s been 
used in programmed polishing mobile phone shell and other equipments
Servo worm gear models have three types : 45 – 50 – 55 – 63 – 75 – 90 ,with dual business lead worm drive.Left and ideal flank of worm shaft using different lead angle,causing tooth thickness gradual transformation,So that you can move worm shaft and adjust backlash.
Low backlash Features :
— Worm gear gyration backlash could be adjusted to significantly less than 1 arc.
— Reducer could be re-adjusted the gap after using .
— Input with coupling : reliable without backlash .
— Output using conical clamping band couplings : reliable without backlash.
Applications :
Precision rotary motion
— Reducing the sound and vibration that’s caused by the load change and the change of cutting force.
— reducing the noises and impact that is due to the corotation and reverse.
— By cutting down worm abrasion.
— Increasing worm output response velocity .
Precision Indexing device
— CNC machine, assembly brand, cutting machine, transmitting lines, etc.
— Indexing device,accurate studying mechanism require accurate activity occasions .
Speed changing situations
— Reducing the noises and the impact that is caused by speed change.
— Lessening the worm abrasion that is due to speed changes.
Low rotation Make decision :
The following headings contain information on essential elements for selection and correct usage of gearbox.
For specific data on the gearbox collection,see the relevant chapters.
OUTPUT TORQUE
1、Rated output torque
Mn2 [Nm]
The torque which can be transmitted consistently through the output shaft, with the gear unit operated under something factor fs = 1.
2、Required torque
Mr2 [Nm]
The torque demand based on application requirement. It is suggested to be equal to or significantly less than torque Mn2 the gearbox under research is rated for.
3、Calculated torque
Mc2 [Nm]
Computational torque value to be used when selecting the gearbox. It is calculated considering the needed torque Mr2 and service component fs, as per the partnership here after:
POWER
1、Rated input power
Pn1 [kW]
The parameter can be found in the gearbox rating charts and represents the KW that can be safely transmitted to the gearbox, based on input speed n1 and service factor fs= 1.
2、Rated output power
Pn2 [kW]
This value may be the power transmitted at gearbox output. it can be calculated with the next formulas:
EFFICIENCY
Efficiency is a parameter that includes a major influence on the sizing of certain applications, and basically depends upon gear pair designelements.
The mesh info table on page 9 shows dynamic efficiency (n1=1400)and static efficiency values.
Understand that these values are just achieved after the unit has been run in and is at the working temperature.
1、Dynamic efficiency
[ηd]
The dynamic efficiency is the relationship of power delivered at output shaft P2 to power applied at input shaft P1:
2、Static efficiency
[ηs]
Efficiency obtained in start-up of the gearbox. Although this is generally not significant aspect for helical gears, it can be instead critical when choosing worm gearmotors operating under intermittent duty.
SERVICE FACTOR [ fs ]
The service factor (fs ) depends on the operating conditions the gearbox is subjected to the parameters that require to be taken into consideration to select the most enough servies factor appropriately comprise:
1. type of load of the operated machine : A – B – C
2. length of daily operating time: hours/day(△)
3. start-up frequency: starts/hour (*)
TYPE OF LOAD: A – uniform, fa≤0.3
B – average shocks, fa≤3
C – weighty shocks, fa≤10
fa=Je/Jm
–Je(kgm2) moment of the exterior inertia reduced at the get shaft
–Jm(kgm2) second of inertia of motor
–If fa>10 please contact our Technical Service
A good -Screw feeders for light products, enthusiasts, assembly lines, conveyor belts for light materials, tiny mixers, lifts, cleaning devices, fillers, control machines.
B -Winding units, woodworking machine feeders, goods lifts, balancers,threading devices, medium mixers, conveyor belts for heavy materials,winches, sliding doors, fertilizer scrapers, packing devices, concrete mixers, crane mechanisms, milling cutters, folding machines, equipment pumps.
C -Mixers for heavy supplies, shears, presses, centrifuges, rotating helps, winches and lifts for serious materials, grinding lathes, natural stone mills, bucket elevators, drilling equipment, hammer mills, cam presses, folding machines, turntables, tumbling barrels, vibrators, shredders.
series has a 90 degree type via helical bevel equipment,and its giant tapered roller bearings also help to make it ideal for superior radial and axial forces. PAR right position reducer features an exceptionally short, light however rigid housing and complete compatibility with standard electric motor adapters.PAR right angle planetary gearbox combines the features of a compact right position gearbox and those of a conventional planetary gearbox.Highest Precision, Highest Torque and Quiet Operation are provided by 100% optimized Helical Gearing.
With the compact structure but powerful design, PAR right angle planetary gearbox is ideal option for motion control applications wherein the power flow should be redirected. So it can help users to save the running price and enhance the transmission effectiveness. The input flange measurements of PAR correct angle gearbox is open to be customized, so, it is appropriate for any brands of the servo brushless DC motors, stepper motors and motors.
1) High quality light weight aluminum alloy die cast gearbox
2) High precision worm equipment and worm shaft
3) Less noises and lower temperature increase
4) Easy mounting and linking, high efficiency
5) Power: 0.06-16 kW
6) Output torque: 1.8-1, 596 N. M
Output speed: 14-280rpm
If Double Gearbox, output rate: 0.3-14rpm.
7) Ratio: 5-100
8) Inner packing: Carton; Outer packing: Plywood case.
9) Model amount: RV 030, 040, 050, 063, 075, 090, 110, 130, 150
1,Worm gear gyration backlash could be adjusted to less than 1 arc.
2,Reducer can be re-adjusted the gap after using.
3,Suggestions with coupling : reliable without backlash.
4,Output using conical clamping ring couplings : reliable without backlash.
5,Torque up to 7300Nm.
6,With servo coupling input.
7,Shrink disk(optional) for easy intergration.
8,Dual lead worm drive.
9,The ideal solution to lessen costs in servomotor application instead of bevel planetary gearheads.